October 23, 2024
by: Benjamin Petrakis
So you purchased a brand new half-million dollar state-of-the-art machine that gives you all the data right at the machine. You paid big bucks for this machine and the sales person guaranteed you it was a worthy investment with accurate data, so you take them at their word. That assumption could be costing you big time.
Here's a real-life scenario on how Tracker could have saved a company $750,000 in only 1 year. An operator noticed this error was occurring after years of it running, but Tracker could have caught it within minutes.
The customer runs extrusion machines making bags. The machines are set to cut and stack bags in packs of 25. The machines were actually stacking bags in packs of 26. No big deal - what's an extra bag, right? Wrong!
Let's do the math and see just how wrong that is. That machine makes a pack every minute, running 24/7, and the profit on a bag is $0.03.
$0.03 profit per bag x 60 packs an hour = $1.80 given away in per hour.
$1.80 x 24 hours = $43.20 given away per day.
$43.20 x 365 days = $15,768 given away annually, on only 1 machine.
Tracker would have paid for itself in 1 year, monitoring only 1 machine. Now, you hook up all 48 lines and catch the same error.
$15,768 x 48 machines = $756,864 given away annually because your state-of-the-art machines put 1 extra bag in each pack.
Mistakes, errors, downtimes and inefficiencies only cost pennies when they happen, but over time those pennies add up quickly.
Tracker gives you real time data down to the hundredth of a second, accurate part counts and immediate alerts to downtime events. Now, do the math on what Tracker could save you shaving 2 minutes off your downtimes each year.
• Ease scheduling duties
• Use machines more effectively
• Engage all employees in plant efficiency
• Unite departments with real-time job, production, and machine status
• Quickly pin point trouble areas
• Expedite delivery of a better quality product to your customers
• Increase sales
• Reduce waste
• Comply with "Lean Manufacturing" standards
• Increase your OEE performance
• Monitors almost all types of machines - old and new.
• Fully customizable fields and calculations.
• Real-time mobile device access.
• Real-time shift-based email alerts.
• (2) Built in Access databases.
• Edit historical data for accurate real-time information.
• Build custom reports for quick and accurate reporting.
• Cross compare custom reports on screen and export to .CSV file.
• Independently display multiple group windows simultaneously.
• Text files make for easy ERP and MRP integration.
• Quick, easy network installation.
Uses the same hardware interface box
No rewiring necessary
No monthly subscription fees
No annual licensing fees
No contract
More data capabilities
Award-worthy 7 day tech support
Tracker Evolution software - $4,900
• Easily tailor your system to your operation and reporting needs.
• Customize reports to match your MRP or ERP system for easy integration.
• Add custom fields with calculations and delete the ones you will not use.
• Create infinite machine departments with their own fields, calculations, and reports.
• Build a custom Access database file while another file is constantly updating all of your data.
• Get shift-based email alerts for downtime events, and create your own alerts with contact groups.
• Real time mobile access to your line status and line summary data.
• Tracker software is only installed onto one PC or server, and shared over your network.